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Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1459 (Automatic Transaxle - AF33-5 (Removal & Installation, Service & Overhaul)) >> Repair Instructions >> Rear Internal Gear Assembly Assemble

Rear Internal Gear Assembly Assemble

WARNING: This page is about a different car, the 2003 Saturn Vue. However, it is still accessible from the selected car via links, so may be relevant.

Tools Required: 

J 45185  Bore Gage Set. See Special Tools .

    Fig 1: Measuring Inner Diameter Of Rear Internal Gear Bushing
    GM749703Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: Measure at different locations and average the measurement. If the average measurement is not within specifications, replace the rear internal gear bushing.
  1. Using the J 45185  , measure the inner diameter of the rear internal gear bushing (542). See Special Tools .
  2. Use a micrometer to measure J 45185  reading. See Special Tools . Refer to Front Carrier, Gear Bushing, ID in Transmission Clearance Specifications .
    3. Fig 2: Measuring Inner Diameter Of Front Sun Gear Bushing
    GM749706Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: Measure at different locations and average the measurement. If the average measurement is not within specifications, replace the front sun gear bushing.
  3. Using the J 45185  , measure the inner diameter of the front sun gear bushing (544). See Special Tools .
  4. Use a micrometer to measure J 45185  reading. See Special Tools . Refer to Front Carrier, Front Sun Gear Bushing, ID in Transmission Clearance Specifications .
    5. Fig 3: Measuring Inner Diameter Of Rear Sun Gear Bushing
    GM749708Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: Measure at different locations and average the measurement. If the average measurement is not within specifications, replace the rear sun gear bushing.
  5. Using the J 45185  , measure the inner diameter of the rear sun gear bushing (539). See Special Tools .
  6. Use a micrometer to measure J 45185  reading. See Special Tools . Refer to Front Carrier, Rear Sun Gear Bushing, ID in Transmission Clearance Specifications .
    7. Fig 4: View Of Front Carrier Assembly & Front Sun Gear
    GM749697Courtesy of GENERAL MOTORS CORP.
  7. Install the front sun gear (544) into the front carrier assembly (542).
    8. Fig 5: View Of Front Sun Gear Assembly & Retaining Ring
    GM749691Courtesy of GENERAL MOTORS CORP.
  8. Install the front sun gear retaining ring (541) into the groove of the front sun gear (544).
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