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Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1459 (Automatic Transaxle - AF33-5 (Removal & Installation, Service & Overhaul)) >> Repair Instructions >> Control Valve Body Assembly Assemble

Control Valve Body Assembly Assemble

WARNING: This page is about a different car, the 2003 Saturn Vue. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: View Of Spacer Plate & Gasket Assembly & Rear Control Valve Body Assembly
    GM749784Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: Align each bolt hole in the valve body with the holes in the spacer plate and gasket assembly.
  1. Install the new spacer plate and gasket assembly (324) onto the rear control valve body assembly (326).
  2. Fig 2: View Of Rear Control Valve Body & Middle Control Valve Body Assembly
    GM749790Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: Align each bolt hole in the valve body with the holes in the spacer plate and gasket assembly.
  3. Install the rear control valve body assembly (326) onto the middle control valve body assembly (323).
  4. Fig 3: Locating Rear Control Valve Body Bolts/Screws
    GM766671Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to FASTENER NOTICE in Cautions and Notices.
  5. Install 2 - M5 x 0.8 x 35 mm rear control valve body bolts (335).
  6. Install 1 - M5 x 0.8 x 40 mm rear control valve body bolt (333).
  7. Fig 4: View Of Rear Control Valve Body Bolts/Screws
    GM749781Courtesy of GENERAL MOTORS CORP.
  8. Hand tighten the 3 rear control valve body assembly bolts (333, 335).
  9. Fig 5: View Of Rear Control Valve Body Assembly Spacer Plate
    GM749768Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: Align each bolt hole on the valve body with the holes in the gaskets and plates.
  10. Install the spacer plate (328) and the 2 new gaskets (327, 329) onto the No. 2 rear control valve body assembly (330).
  11. Fig 6: View Of No. 2 Rear Control Valve Body Assembly & Rear Control Valve Body Assembly
    GM749791Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: Align each bolt hole on the valve body with the holes in the gaskets and plates.
  12. Install the No. 2 rear control valve body assembly (330) onto the rear control valve body assembly (326).
  13. Fig 7: Locating Control Valve Body Bolts/Screws
    GM766670Courtesy of GENERAL MOTORS CORP.
  14. Install 1 - M5 x 0.8 x 76 mm control valve body bolt (331) into the No. 2 rear control valve body assembly.
  15. Install 4 - M5 x 0.8 x 49.5 mm control valve body bolts (332) into the No. 2 rear control valve body assembly.
  16. Fig 8: View Of No. 2 Rear Control Valve Body Assembly Bolts/Screws
    GM749766Courtesy of GENERAL MOTORS CORP.
  17. Hand tighten the 5 control valve body assembly bolts (331, 332).
  18. Fig 9: Turning Over Valve Body Assembly
    GM749764Courtesy of GENERAL MOTORS CORP.
  19. Turn the valve body assembly over.
  20. Fig 10: View Of Middle Control Valve Body Bolt/Screw
    GM749763Courtesy of GENERAL MOTORS CORP.
  21. Install the M5 x 0.8 x 50 mm control valve body bolt (304) and hand tighten.
  22. Fig 11: View Of Fluid Strainers & Check Valve Assemblies
    GM749761Courtesy of GENERAL MOTORS CORP.
  23. Install the 3 fluid strainers (371), 1 fluid strainer (372), and the 2 accumulator check valve assemblies (353) into the middle control valve body assembly.
  24. Fig 12: View Of Front Control Valve Body Spacer Plate
    GM767263Courtesy of GENERAL MOTORS CORP.
  25. Install the gasket (320) to the front control valve body assembly (315).
  26. Install the front control valve body spacer plate (321).
  27. Install the gasket (322).
  28. Fig 13: View Of Front Control Valve Body Assembly & Middle Control Valve Body Assembly
    GM767262Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: Align each bolt hole in the valve body with the holes in the gaskets and spacer plate.
  29. Install the spacer plate and gaskets on to the front control valve body assembly (315).
  30. IMPORTANT: Align each bolt hole in the valve body with the holes in the gaskets and spacer plate.
  31. Install the front control valve body assembly (315) onto the middle control valve body assembly (323).
  32. Fig 14: Locating Front Control Valve Body Bolts/Screws
    GM766667Courtesy of GENERAL MOTORS CORP.
  33. Install 1 - M5 x 0.8 x 50 mm control valve body bolt (304) into the front control valve body assembly and hand tighten.
  34. Install 4 or 5- M5 x 0.8 x 20 mm control valve body bolts (313) into the front control valve body assembly and hand tighten.
  35. Install 2 - M5 x 0.8 x 16 mm control valve body bolts (314) into the front control valve body assembly and hand tighten.
  36. Fig 15: Installing Control Valve Body Assembly Bolts/Screws
    GM785207Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to Fastener Notice in Cautions and Notices.
  37. Tighten all 16 control valve body assembly bolts, evenly and gradually.

    Tighten:  Tighten the control valve body assembly bolts to 7 N.m (62 lb in).

  38. Fig 16: Identifying Shift Solenoid Valves
    GM798651Courtesy of GENERAL MOTORS CORP.
    IMPORTANT:
    • Use NEW O-ring seals.
    • Do not damage the O-ring seals.
  39. Replace the O-ring seals (306) on each of the 5 shift solenoid valves (300, 303, 305, 308, 310).
  40. Install the 5 shift solenoid valves (300, 303, 305, 308, 310).
  41. Install the 5 shift solenoid valve retaining bolts.
    • 1 - (301) - M5 x 0.8 x 62 mm
    • 2 - (302) - M5 x 0.8 x 28 mm
    • 2 - (307) - M5 x 0.8 x 10 mm
  42. Tighten the 5 shift solenoid valve retaining bolts (301, 302, 307).

    Tighten:  Tighten the shift solenoid valve retaining bolts to 7 N.m (62 lb in).

  43. Fig 17: View Of Line Pressure Control Solenoid Valve Assembly & Shift Pressure Control Solenoid Valve Assembly
    GM749753Courtesy of GENERAL MOTORS CORP.
  44. Install the line pressure control solenoid valve assembly (316) and the shift pressure control solenoid valve assembly (340).
  45. Install the control valve body solenoid valve retainer (312) and 1 - M5 x 0.8 x 13 mm control valve body bolt (311).

    Tighten:  Tighten the control valve body bolt to 7 N.m (62 lb in).

  46. Fig 18: View Of TCC Lock Up Pressure Control Solenoid Valve Assembly
    GM749751Courtesy of GENERAL MOTORS CORP.
  47. Install the TCC lock up pressure control solenoid valve assembly (339).
  48. Install the TCC lock up pressure control solenoid valve retainer (319), the wiring harness clip (318), and 1 - M5 x 0.8 x 10 mm control valve body bolt/screw (307).

    Tighten:  Tighten the control valve body bolt to 7 N.m (62 lb in).

  49. Fig 19: View Of Manual Valve
    GM749750Courtesy of GENERAL MOTORS CORP.
  50. Install the manual valve (337) into the middle control valve body assembly.