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Door Adjustment - Sliding

WARNING: This page is about a different car, the 2002 GMC Safari and 2002 Chevrolet Astro. However, it is still accessible from the selected car via links, so may be relevant.

The sliding side door is designed with minor adjustment provisions in order to obtain the best function and fit of the door.

Adjust the following items in order to ensure the proper function of the door:

  1. Use the striker (4) in order to adjust the height and the flushness at the center rear of the door.
  2. Fig 1: Identifying Sliding Door Striker Components
    G02506720Courtesy of GENERAL MOTORS CORP.
  3. Use the lower roller bracket in order to adjust the parallel gap at the front and the rear of the door and the height at the front of the door.
  4. Adjust the upper and the lower locator pockets in order to obtain flushness at the front of the door.
  5. Adjust the center roller bracket fore and aft, by adding or removing shims, in order to obtain the proper gap at the rear of the door.
  6. Fig 2: Identifying Front & Rear Sliding Door Parallel Gap & Center Roller Track Height Measurements
    G02506721Courtesy of GENERAL MOTORS CORP.
  7. Adjust the center roller track height (2) in order to obtain a level swing-in at the rear of the door.
  8. If needed, adjust the center roller track fore and aft in order to obtain the proper gap at the rear of the door. Do this ONLY if adding or removing shims from the center roller bracket does not correct the adjustment.
  9. Fig 3: Identifying Sliding Door Rear Striker Components
    G02506722Courtesy of GENERAL MOTORS CORP.
  10. Adjust the rear striker (4) in/out or up/down in order to obtain flushness or feature line alignment between the surface of the door and the surface of the quarter panel.
  11. Adjust the lower roller bracket (2) in order to obtain a parallel gap between the base of the door and the rocker panel. Check the gap between the quarter panel and the door. Ensure that the gap is parallel from the window area to the rocker panel.
    1. Loosen the lower roller bracket bolt.
    2. Remove the upper and the lower locator pockets.
    3. Install the lower bracket bolts.
  12. Fig 4: Identifying Sliding Door Parallel Gap Between Base Of Door & Rocker Panel Measurements
    G02506723Courtesy of GENERAL MOTORS CORP.
  13. Adjust the upper and the lower locator pockets so the surfaces contact the outer edges of the locator pins (3) in order to obtain flushness between the sliding door and the front door.
    Fig 5: Identifying Sliding Door Locator Pocket & Pin Assembly Components
    G02506724Courtesy of GENERAL MOTORS CORP.
  14. If needed, enlarge the mounting holes for the locator pockets (1).
  15. Fig 6: Enlarging Sliding Door Locator Pocket Mounting Holes
    G02506725Courtesy of GENERAL MOTORS CORP.
  16. Loosely install the locator pockets (1) to the vehicle.
  17. Close the sliding door.
  18. NOTE: Refer to FASTENER NOTICE in Cautions and Notices.
  19. Tighten the locator pockets. Tighten:  Tighten the locator pockets nuts to 8 N.m (71 lb in).
  20. Fig 7: Installing Sliding Door Locator Pockets
    G02506726Courtesy of GENERAL MOTORS CORP.
  21. Adjust the center roller bracket for and aft in order to obtain equal gaps between the sliding door, the quarter panel, and the front door. Add or remove shims as needed. A shim depth of 0.635 mm (0.025 in) can be used. If additional adjustment is required, adjust the center roller track.
  22. Adjust the center roller track for and aft in order to obtain equal gaps between the sliding door (1), the quarter panel, and the front door. Enlarge the forward center roller track mounting hole in order to obtain the proper adjustments.
  23. Fig 8: Identifying Sliding Door-To-Quarter Panel & Front Door Gap Measurements
    G02506727Courtesy of GENERAL MOTORS CORP.