LEMON Manuals: Even more car manuals for everyone
Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 137 (Engine Controls - Removal, Overhaul & Installation - Gasoline) >> Emission Systems & Sub-Systems >> Exhaust Gas RECIRCULATION System >> Removal & Installation (EGR Valve Except 8.1L)

Removal & Installation (EGR Valve Except 8.1L)

WARNING: This page does not describe the selected car, but rather 6 other vehicles, including the 2002 GMC Savana Special, 2002 GMC Savana Camper Special, 2002 GMC Savana, 2002 Chevrolet RV Cutaway, and 2002 Chevrolet Cutaway. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: Do not try to disassemble the linear EGR valve. Service the EGR valve only as a complete assembly. DO NOT soak in any liquid cleaner or solvent because Linear EGR valve is an electrical component. Damage may result. Carefully note the position of the linear EGR valve before removal. Do not rotate the linear EGR valve 180 degrees.
  1. Disconnect the negative battery cable. Remove the air cleaner assembly. Remove the linear EGR harness connector. See Figure. Remove the bolts attaching the linear EGR valve to the flange. Remove the linear EGR valve. Remove and discard the flange gasket.
  2. Clean the EGR valve gasket surface. Install NEW flange gasket. Install the linear EGR valve. To complete installation, reverse removal procedure.