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Installation Procedure

WARNING: This page is about a different car, the 2003 GMC Sierra, 2003 GMC Cab & Chassis Sierra, 2003 Chevrolet Silverado, and 2003 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the 8 checkballs (9 checkballs for some models) into the valve body.
    • The checkball marked as number 2, is used on RCP, RDP, ZJP and ZLP models only
    • To hold the checkballs in place, use the J 36850. 
  2. Install the PWM screen into the valve body.
    Fig 1: Installing PWM Screen Into Valve Body
    G01952427Courtesy of GENERAL MOTORS CORP.
  3. Install the new manual 2-1 band servo piston seal (2) onto the manual 2-1 band servo piston (3).
  4. Install the manual 2-1 band servo piston pin (1) into the manual 2-1 band servo piston (3).
  5. Install the manual 2-1 band servo piston pin retainer ring (4).
    Fig 2: Manual 2-1 Band Servo Piston Seal, Pin & Retainer Ring
    G01952428Courtesy of GENERAL MOTORS CORP.
  6. Install the manual 2-1 band servo piston cushion spring (2).
    IMPORTANT: Make certain that the tapered end of the manual 2-1 band servo piston pin contacts the manual 2-1 band.
  7. Install the manual 2-1 band servo piston (1).
    Fig 3: Installing Manual 2-1 Band Servo Piston
    G01952429Courtesy of GENERAL MOTORS CORP.
  8. Install the manual valve (1) into the valve body.
    Fig 4: Installing Manual Valve Into Valve Body
    G01952430Courtesy of GENERAL MOTORS CORP.
  9. To aid in alignment and assembly, install J 25025-5. 
  10. Install the valve body gasket (6).
  11. Install the valve body (5). Attach the manual valve to the detent lever while installing the valve body.
    12. Fig 5: Installing Valve Body & Gasket
    G01952431Courtesy of GENERAL MOTORS CORP.
  12. Install the transmission fluid pressure manual valve position switch (2).
  13. Install the transmission fluid pressure manual valve position switch bolts (1) finger tight.
    Fig 6: Installing Transmission Fluid Pressure Manual Valve Position Switch & Bolts
    G01952432Courtesy of GENERAL MOTORS CORP.
  14. Tighten the bolts in the order shown.

    Tighten 

    Tighten the bolts to 11 N.m (97 lb in).

  15. Remove J 25025-5. 
    Fig 7: Identifying Bolts Tightening Sequence
    G01952433Courtesy of GENERAL MOTORS CORP.
  16. Install the manual shaft detent roller and spring (3) and bolts.
  17. Install the 2 wiring harness clips (1) and bolts (2).
  18. Install the wiring harness clip (1) and bolts (2).
  19. Install the lube oil pipe (5) with the short end into the valve body.
  20. Install the lube oil pipe retainer (7) and the bolt (6).
    Fig 8: Installing Lube Oil Pipe Retainer & Bolt
    G01952434Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to FASTENER NOTICE .
  21. Install the valve body bolts and tighten in the order shown.

    Tighten 

    Tighten the bolts to 11 N.m (97 lb in).

  22. Install the remaining valve body bolts.

    Tighten 

    Tighten the bolts to 11 N.m (97 lb in).

  23. Connect the internal wiring harness to the valve body electrical components.
  24. Install the transmission filter. Refer to Automatic Transmission Fluid/Filter Replacement   . 
    Fig 9: Identifying Valve Body Bolts Tightening Sequence
    G01952435Courtesy of GENERAL MOTORS CORP.
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