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Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1354 (Engine Mechanical - 4.8L, 5.3L & 6.0L) >> Repair Instructions >> On-Vehicle Repair Instructions >> Valve Rocker Arm Cover Replacement - Left >> Removal Procedure

Removal Procedure

WARNING: This page is about a different car, the 2003 GMC Sierra, 2003 GMC Cab & Chassis Sierra, 2003 Chevrolet Silverado, and 2003 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the engine sight shield, if required. Refer to Engine Sight Shield Replacement (4.8L, 5.3L, and 6.0L Engines)  or Engine Sight Shield Replacement (6.0L Engine w/RPOs Y91 and Z88) .
  2. Remove the connector position assurance (CPA) lock.
  3. Disconnect the main electrical connector (2) to the ignition coil wire harness.
  4. Remove the harness clips (1).
    Fig 1: Main Electrical Connector & Harness Clips
    G02106639Courtesy of GENERAL MOTORS CORP.
  5. Reposition the engine harness, if necessary.
  6. Remove the spark plug wires from the ignition coils.
    • Twist each plug wire 1/2 turn.
    • Pull only on the boot in order to remove the wire from the ignition coil.
  7. Remove the ignition coil bracket studs.
  8. Remove the ignition coil bracket.
    Fig 2: Removing Ignition Coil Bracket & Studs
    G02106640Courtesy of GENERAL MOTORS CORP.
  9. Remove the positive crankcase ventilation (PCV) hose.
    Fig 3: Removing Positive Crankcase Ventilation (PCV) Hose
    G02106641Courtesy of GENERAL MOTORS CORP.
  10. Loosen the valve rocker arm cover bolts.
  11. Remove the valve rocker arm cover.
    Fig 4: Removing Valve Rocker Arm Cover
    G02106642Courtesy of GENERAL MOTORS CORP.
  12. Remove and discard the old gasket (1).
  13. If required, clean and inspect the rocker arm cover. Refer to Valve Rocker Arm Cover Cleaning and Inspection .
    Fig 5: Removing Old Gasket
    G02106643Courtesy of GENERAL MOTORS CORP.
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