LEMON Manuals: Even more car manuals for everyone
Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1354 (Engine Mechanical - 4.8L, 5.3L & 6.0L) >> Repair Instructions >> Off-Vehicle Repair Instructions >> Oil Pump Cleaning and Inspection

Oil Pump Cleaning and Inspection

WARNING: This page is about a different car, the 2003 GMC Sierra, 2003 GMC Cab & Chassis Sierra, 2003 Chevrolet Silverado, and 2003 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
IMPORTANT: The internal parts of the oil pump assembly are not serviced separately, excluding the spring. If the oil pump components are worn or damaged, replace the oil pump as an assembly.

The oil pump pipe and screen are to be serviced as an assembly. Do not attempt to repair the wire mesh portion of the pump and screen assembly.

  1. Clean the parts in solvent.
    CAUTION: Refer to SAFETY GLASSES CAUTION .
  2. Dry the parts with compressed air.
  3. Inspect the oil pump housing and the cover for cracks, excessive wear, scoring, or casting imperfections.
  4. Inspect the oil pump housing-to-engine block oil gallery surface for scratches or gouging.
  5. Inspect the oil pump housing for damaged bolt hole threads.
    Fig 1: Inspecting Oil Pump Housing
    G02107108Courtesy of GENERAL MOTORS CORP.
  6. Inspect the relief valve plug and plug bore for damaged threads.
  7. Inspect the oil pump internal oil passages for restrictions.
    Fig 2: Inspecting Relief Valve Plug
    G02107109Courtesy of GENERAL MOTORS CORP.
  8. Inspect the drive gear and driven gear for chipping, galling or wear.

    Minor burrs or imperfections on the gears may be removed with a fine oil stone.

    Fig 3: Inspect Driven Gear
    G02107110Courtesy of GENERAL MOTORS CORP.
  9. Inspect the drive gear splines for excessive wear.
    Fig 4: Inspect Drive Gear Splines
    G02107111Courtesy of GENERAL MOTORS CORP.
  10. Inspect the pressure relief valve and bore for scoring or wear.

    The valve must move freely in the bore with no restrictions.

    Fig 5: Inspecting Pressure Relief Valve
    G02107112Courtesy of GENERAL MOTORS CORP.
  11. Inspect the oil pump screen for debris or restrictions.
  12. Inspect the oil pump screen for broken or loose wire mesh.
    Fig 6: Inspecting Oil Pump Screen
    G02107113Courtesy of GENERAL MOTORS CORP.