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Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1354 (Engine Mechanical - 4.8L, 5.3L & 6.0L) >> Repair Instructions >> Off-Vehicle Repair Instructions >> Cylinder Head Cleaning and Inspection >> Tools Required

Tools Required

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IMPORTANT: When cleaning a cylinder head in a thermal type oven, do not exceed 204°C (400°F).
  1. Clean the following components:
    CAUTION: Refer to SAFETY GLASSES CAUTION .
    IMPORTANT: Be careful not to scuff the chamber.
    • Use the J 8089  in order to remove the carbon from the combustion chambers.
    • Gasket surfaces

      Refer to Replacing Engine Gaskets .

      Fig 1: Removing Carbon Using J 8089
      G02107081Courtesy of GENERAL MOTORS CORP.
    • Valve stems and heads on a buffing wheel
    • Bolt hole threads

      Remove all dirt, debris, or threadlocking material from the bolt holes.

  2. Inspect the following:
    1. 2.1. Worn or loose valve seats (8 or 11)
    2. 2.2. The cylinder head for cracks in the exhaust ports and combustion chambers
    3. 2.3. The cylinder head for external cracks in the water chambers
    4. 2.4. The gasket surfaces for excessive scratches or gouging

      Refer to Replacing Engine Gaskets .

    5. 2.5. The bolt hole threads for debris or damaged threads

      Refer to Thread Repair  or Thread Repair Specifications .

      Fig 2: Inspecting Cylinder Head Components
      G02107082Courtesy of GENERAL MOTORS CORP.
  3. Inspect the cylinder head for warpage. Refer to Engine Mechanical Specifications (LR4 VIN V)  or Engine Mechanical Specifications (LM7 VIN T)  or Engine Mechanical Specifications (L59 VIN Z)  or Engine Mechanical Specifications (LQ4 VIN U)  or Engine Mechanical Specifications (LQ9 VIN N) .
    Fig 3: Inspecting Cylinder Head For Warpage
    G02107083Courtesy of GENERAL MOTORS CORP.
  4. Inspect the valve springs for squareness.
    Fig 4: Inspecting Valve Springs For Squareness
    G02107084Courtesy of GENERAL MOTORS CORP.
  5. Use the J 9666  in order to measure the valve spring tension.

    Replace the spring if the spring tension is less than 310 N (70 lb) at 45.75 mm (1.80 in).

    Fig 5: Measuring Valve Spring Tension Using J 9666
    G02107085Courtesy of GENERAL MOTORS CORP.