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Exhaust Manifold Cleaning and Inspection

WARNING: This page is about a different car, the 2003 GMC Sierra and 2003 Chevrolet Silverado. However, it is still accessible from the selected car via links, so may be relevant.
CAUTION: Refer to SAFETY GLASSES CAUTION .
  1. Clean the exhaust manifolds in cleaning solvent.
  2. Dry the components with compressed air.
  3. Inspect the exhaust manifolds for the following:
    • Damage to the gasket sealing surfaces (1)
    • Damage to the threaded holes (2)
    • Restrictions within exhaust passages
    • Broken or damaged exhaust manifold heat shields (3), if applicable
    • Broken or damaged exhaust manifold
    Fig 1: Exhaust Manifold Inspection Areas
    G02106341Courtesy of GENERAL MOTORS CORP.
  4. Measure the alignment or surface flatness of the exhaust manifold flanges using a straight edge and a feeler gage. Refer to Engine Mechanical Specifications .

    If the surface flatness is not within the specifications, the exhaust manifold is warped and must be replaced.

    Fig 2: Measuring Alignment Or Surface Flatness Of Exhaust Manifold Flanges
    G02106342Courtesy of GENERAL MOTORS CORP.