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Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1353 (Engine Mechanical - 4.3L) >> Repair Instructions >> Off-Vehicle Repair Instructions >> Engine Flywheel Cleaning and Inspection

Engine Flywheel Cleaning and Inspection

WARNING: This page is about a different car, the 2003 GMC Sierra and 2003 Chevrolet Silverado. However, it is still accessible from the selected car via links, so may be relevant.
CAUTION: Refer to SAFETY GLASSES CAUTION .
  1. Clean the engine flywheel (1 or 2) in cleaning solvent.
  2. Dry the engine flywheel with compressed air.
    Fig 1: Engine Flywheels
    G02106256Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: Do not attempt to repair the welded areas, if present, that retain the ring gear to the engine flywheel plate. Always install a NEW engine flywheel.
  3. Inspect the engine flywheel, automatic transmission, if equipped, for the following:
    • Stress cracks around the engine flywheel-to-torque converter bolt hole locations (1)
    • Missing balance weights
    • Stress cracks around the engine flywheel-to-crankshaft bolt hole locations (2 or 3)
    • Welded areas that retain the ring gear onto the engine flywheel for cracking (4), if present
    • Damaged ring gear teeth (5)
    Fig 2: Engine Flywheel Inspection Locations
    G02106257Courtesy of GENERAL MOTORS CORP.
  4. Inspect the engine flywheel, manual transmission, if equipped, for loose or improperly installed flywheel weights, if applicable.

    A properly installed flywheel weight should be installed until flush or below flush with the face of the engine flywheel.

    Fig 3: Engine Flywheel Weight
    G02106258Courtesy of GENERAL MOTORS CORP.
  5. Inspect the engine flywheel, manual transmission, if equipped, for the following:
    • Pitted friction surface (1)
    • Scoring or grooves (2)
    • Rust or other surface damage (3)
    • Damaged ring gear teeth (4)
    • Loose or improperly positioned ring gear

      The ring gear has an interference fit onto the engine flywheel and the ring gear should be positioned completely flat against the flange of the engine flywheel.

    Fig 4: Inspect Flywheel For Pitted Friction Surface, Grooves, Rust & Damaged Ring Gear Teeth
    G02106259Courtesy of GENERAL MOTORS CORP.