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Installation Procedure

WARNING: This page is about a different car, the 2003 GMC Sierra, 2003 GMC Cab & Chassis Sierra, 2003 Chevrolet Silverado, and 2003 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
IMPORTANT: If the gasket or the seal becomes damaged, replace it. DO NOT use any type of silicone sealer or liquid gasket maker in place of the seal or gasket.
  1. Install a NEW transfer case adapter seal.
  2. Install the transfer case adapter.
    NOTE: Refer to FASTENER NOTICE .
  3. Install the transfer case adapter bolts.

    Tighten 

    Tighten the bolts to 50 N.m (37 lb ft).

  4. Install the transfer case. Refer to Transfer Case Assembly Replacement .
    Fig 1: Adaptor Seal, Adaptor & Bolts
    G01481386Courtesy of GENERAL MOTORS CORP.
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