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Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1340 (Power Steering System) >> Repair Instructions >> Steering Gear Pitman Shaft and Housing Cover Replacement - Off Vehicle (700 Gear) >> Disassembly Procedure

Disassembly Procedure

WARNING: This page is about a different car, the 2003 GMC Sierra, 2003 GMC Cab & Chassis Sierra, 2003 Chevrolet Silverado, and 2003 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the nut (3).
  2. Remove the lock washer (2).
  3. Clean the exposed end of the pitman shaft.
    4. Fig 1: Steering Gear Housing, Nut & Lock Washer
    G01479619Courtesy of GENERAL MOTORS CORP.
  4. Clean the steering gear housing (1).
  5. Use a wire brush to clean the pitman shaft splines.
  6. Loosen the adjuster lock nut (1).
  7. Remove the bolts (2).
  8. Remove the nut.
  9. Rotate the stub shaft (6) using a 12-point socket to center the steering gear (7).
    IMPORTANT: When removing the pitman shaft assembly, the pitman arm and its components may fall from the steering gear housing. Support the pitman arm and its components while removing the pitman shaft assembly.
  10. Remove the following items as an assembly:
    • The side cover (8)
    • The gasket (3)
    • The pitman shaft (4)
  11. Remove the pitman shaft (4) from the side cover (8).
    Fig 2: Adjuster Lock Nut, Bolts, Stub Shaft, Steering Gear, Side Cover, Gasket & Pitman Shaft
    G01479620Courtesy of GENERAL MOTORS CORP.
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