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Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1340 (Power Steering System) >> Repair Instructions >> Steering Gear Cylinder Pipe Assemblies/O-Ring Seals Replacement - Off Vehicle (Quiet Valve) >> Assembly Procedure

Assembly Procedure

WARNING: This page is about a different car, the 2003 GMC Sierra, 2003 GMC Cab & Chassis Sierra, 2003 Chevrolet Silverado, and 2003 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
  1. Inspect the cylinder lines (1) for the following items:
    • Cracks
    • Dents
    • Damage to the threads
  2. Replace the parts as needed.
  3. Fig 1: Inspect Cylinder Lines
    G01479593Courtesy of GENERAL MOTORS CORP.
  4. Install the new O-ring seals (1) to the valve end of the cylinder lines.
    Fig 2: Install O-Ring Seals To Valve End Of Cylinder Lines
    G01479594Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to FASTENER NOTICE .
  5. Install the cylinder line assemblies (1) to the gear assembly (2).

    Tighten 

    • Tighten the valve end fittings to 16.9 N.m (12.6 lb ft)
    • Tighten the cylinder end fittings to 27 N.m (20 lb ft)
Fig 3: Install Cylinder Line Assemblies To Gear Assembly
G01479595Courtesy of GENERAL MOTORS CORP.