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Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1340 (Power Steering System) >> Repair Instructions >> Rack and Pinion Boot and Breather Tube Replacement - Off Vehicle >> Assembly Procedure

Assembly Procedure

WARNING: This page is about a different car, the 2003 GMC Sierra, 2003 GMC Cab & Chassis Sierra, 2003 Chevrolet Silverado, and 2003 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the new boot clamp (1) onto the rack and pinion boot (3).
    Fig 1: Install Boot Clamp Onto Rack & Pinion Boot
    G01479578Courtesy of GENERAL MOTORS CORP.
  2. Prior to rack and pinion boot installation, apply grease to the inner tie rod assembly (2) and the rack and pinion gear assembly (1).
  3. Install the rack and pinion boot (3) onto the inner tie rod assembly (2).
  4. If present, install the breather tube while aligning the breather tube with the mark made during removal and the molded nipple of the rack and pinion boot.
    IMPORTANT: The rack and pinion boot (3) must not be twisted, puckered or out of shape in any way. If the rack and pinion boot (3) is not shaped properly, adjust the rack and pinion boot (3) by hand before installing the boot clamp.
  5. Install the rack and pinion boot onto the gear assembly (1) until the rack and pinion boot (3) is seated in the gear assembly groove.
    6. Fig 2: Install Rack & Pinion Boot Onto Inner Tie Rod Assembly
    G01479579Courtesy of GENERAL MOTORS CORP.
  6. Install the boot clamp (1) on the rack and pinion boot (2) with J 22610. 
  7. Crimp the boot clamp (1).
  8. Pinch the pliers together on the rack and pinion boot (2) in order to install the tie rod end clamp.
    9. Fig 3: Install Boot Clamp On Rack & Pinion Boot
    G01479580Courtesy of GENERAL MOTORS CORP.
  9. Install the tie rod end clamp (2) onto the rack and pinion boot (1).
    Fig 4: Install Tie Rod End Clamp Onto Rack & Pinion Boot
    G01479581Courtesy of GENERAL MOTORS CORP.
  10. Install the hexagon jam nut (2) to the inner tie rod assembly (1).
  11. To assemble the outer tie rod assembly. Refer to Tie Rod End Replacement - Outer .
Fig 5: Install Hexagon Jam Nut To Inner Tie Rod Assembly
G01479582Courtesy of GENERAL MOTORS CORP.
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