LEMON Manuals: Even more car manuals for everyone
Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1340 (Power Steering System) >> Repair Instructions >> Power Steering Gear Replacement (Rack and Pinion) >> Removal Procedure

Removal Procedure

WARNING: This page is about a different car, the 2003 GMC Sierra, 2003 GMC Cab & Chassis Sierra, 2003 Chevrolet Silverado, and 2003 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
  1. Raise the vehicle on a hoist. Support the vehicle with suitable safety stands. Refer to JACKING AND LIFTING .
  2. Remove both of the front tire and wheel assemblies. Refer to TIRE AND WHEEL REMOVAL AND INSTALLATION  .
  3. Remove the engine shield, if equipped.
  4. Remove the outer tie rod end from the steering knuckle. Refer to Tie Rod End Replacement - Outer .
  5. Remove the stabilizer shaft. Refer to STABILIZER SHAFT REPLACEMENT  .
  6. Place a drain pan under the lines in order to catch the fluid.
  7. Remove the power steering high pressure line (2) from the rack and pinion assembly (3).
  8. Remove the power steering low pressure line (1) from the rack and pinion assembly (3).
  9. Fig 1: Remove Power Steering High & Low Pressure Lines From Rack & Pinion
    G01479566Courtesy of GENERAL MOTORS CORP.
  10. Remove the coupler clamp bolt from the intermediate shaft.
  11. Remove the intermediate shaft from the rack and pinion assembly.
    Fig 2: Remove Coupler Clamp Bolt & Intermediate Shaft
    G01479567Courtesy of GENERAL MOTORS CORP.
  12. Remove the rack and pinion assembly mounting nuts (1), the washers (2) and the bolts (4).
  13. Remove the rack and pinion assembly (3) from the vehicle.
    Fig 3: Remove Rack & Pinion Assembly Mounting Nuts, Washers & Bolts
    G01479568Courtesy of GENERAL MOTORS CORP.