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Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1340 (Power Steering System) >> Repair Instructions >> Power Steering Cooler Pipe/Hose Replacement (Rack and Pinion) >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2003 GMC Sierra, 2003 GMC Cab & Chassis Sierra, 2003 Chevrolet Silverado, and 2003 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: Refer to FASTENER NOTICE .
  1. Install the power steering cooler (1) to the vehicle.

    Tighten 

    Tighten the power steering cooler retaining bolts to 5 N.m (44 lb in).

    2. Fig 1: Install Cooler To Radiator Support Bolt
    G01479537Courtesy of GENERAL MOTORS CORP.
  2. Connect the power steering inlet hose to the power steering pump (5).

    Install the retaining clamp.

  3. Connect the power steering outlet hose (4) to the power steering gear (3).

    Install the retaining clamp.

  4. Bleed the power steering system. Refer to Bleeding the Power Steering System .
  5. Inspect all the hose connections for leaks.
    6. Fig 2: Install Power Steering Outlet Hose & Inlet Hose
    G01479538Courtesy of GENERAL MOTORS CORP.
  6. Install the front grille. Refer to GRILLE REPLACEMENT (OLD STYLE)  or GRILLE REPLACEMENT (NEW STYLE GMC)  or GRILLE REPLACEMENT (NEW STYLE CHEVROLET)  .
  7. Install the upper grille baffle.
Fig 3: Install Upper Grille Baffle
G01479539Courtesy of GENERAL MOTORS CORP.
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