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Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1331 (Engine Mechanical (Repair Instructions 2 Of 3) - 5.7L) >> Off-Vehicle Repair Instructions - Part 2 >> Cylinder Head Cleaning and Inspection

Cylinder Head Cleaning and Inspection

WARNING: This page is about a different car, the 2004 Chevrolet Corvette. However, it is still accessible from the selected car via links, so may be relevant.

Tools Required

    Fig 1: Removing Carbon From Combustion Chambers
    GM4957Courtesy of GENERAL MOTORS CORP.
    CAUTION: Refer to Safety Glasses Caution in Cautions and Notices.
    IMPORTANT: When cleaning a cylinder head in a thermal type oven, do not exceed 204°C (400°F).
  1. Clean the following components:
      IMPORTANT: Be careful not to scuff the chamber.
    • Use the J 8089 in order to remove the carbon from the combustion chambers.
    • Gasket surfaces

      Refer to Replacing Engine Gaskets .

    • Valve stems and heads on a buffing wheel
    • Bolt hole threads

      Remove all dirt, debris, or threadlocking material from the bolt holes.

  2. Fig 2: View Of Cylinder Head Components
    GM1272854Courtesy of GENERAL MOTORS CORP.
  3. Inspect for the following conditions:
    1. The cylinder head (218) for cracks in the exhaust ports and combustion chambers
    2. The cylinder head for external cracks in the water chambers
    3. The gasket surfaces for excessive scratches or gouging

      Refer to Replacing Engine Gaskets .

    4. The bolt hole threads for debris or damaged threads

      Refer to Thread Repair or Thread Repair Specifications .

  4. Fig 3: Inspecting Cylinder Head For Warpage
    GM64318Courtesy of GENERAL MOTORS CORP.
  5. Inspect the cylinder head for warpage.
  6. Fig 4: Inspecting Valve Spring For Squareness
    GM40075Courtesy of GENERAL MOTORS CORP.
  7. Inspect the valve springs for squareness.
  8. Fig 5: Measuring Valve Spring Tension
    GM4960Courtesy of GENERAL MOTORS CORP.
  9. Use the J 9666 in order to measure the valve spring tension.
    • Replace the LS1 spring if the spring tension is less than 310 N (70 lb) at 45.75 mm (1.80 in).
    • Replace the LS6 spring if the spring tension is less than 400 N (90 lb) at 45.75 mm (1.80 in).