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Noise Diagnosis - Air Conditioning (A/C) System

WARNING: This page is about a different car, the 2004 Chevrolet Corvette. However, it is still accessible from the selected car via links, so may be relevant.
Noise Diagnosis - Air Conditioning (A/C) System

Step Action Yes No
DEFINITION: Noise originating from the A/C compressor, drive belt or the A/C lines.
1 Were you sent here from Symptoms or another diagnostic table? Go to Step 2  Go to Symptoms - HVAC Systems - Automatic
2
  1. A/C system noises can be generally categorized into three areas:
    • Screeching, Squealing, Chirping noises
    • Moaning noises
    • Vibration/Rattle noises
  2. Start the engine.
  3. Ensure that the A/C is ON.
Is a screeching, squealing noise heard when the A/C is engaged?
Go to Step 3  Go to Step 9 
3 With the engine OFF, inspect the drive belt for excessive wear. Refer to Drive Belt Excessive Wear Diagnosis in Engine Mechanical.
Is the drive belt excessively worn?
Go to Step 18  Go to Step 4 
4 Inspect the drive belt tension. Refer to Drive Belt Tensioner Diagnosis in Engine Mechanical.
Is the drive belt tension correct?
Go to Step 5  Go to Step 19 
5 Inspect the drive belt for excessive oil coverage.
Is the drive belt covered with oil?
Go to Step 17  Go to Step 6 
6
  1. Start the engine.
  2. Ensure that the A/C is ON.
  3. Inspect the compressor and the clutch.
Is the A/C compressor locked up?
Go to Step 24  Go to Step 7 
7 Is the A/C compressor clutch slipping? Go to Step 23  Go to Step 8 
8
CAUTION: Refer to Moving Parts and Hot Surfaces Caution in Cautions and Notices.
Using a stethoscope, listen to the A/C compressor for any abnormal noises.Is the compressor causing an abnormal noise?
Go to Step 15  Go to Step 10 
9 Does a moaning noise exist when the A/C clutch is engaged? Go to Step 10  Go to Step 12 
10 Listen to the A/C compressor components and mounting for noise concerns using a stethoscope.
Are any of these components loose, damaged or excessively worn?
Go to Step 20  Go to Step 11 
11
  1. Idle the engine.
  2. Engage the A/C compressor clutch.
  3. Using a stethoscope, move around the entire refrigerant plumbing system. Listening for any abnormal noises caused by a component of the A/C system touching another component.
Are any of the A/C components grounding out and causing a vibration noise?
Go to Step 22  Go to Step 13 
12 Does a vibration or rattle noise exist when the A/C clutch is engaged? Go to Step 13  Go to Step 14 
13 Does the noise stop when the A/C clutch is disengaged? Go to Step 15  Go to Step 25 
14
  1. Idle the engine in PARK with the A/C compressor clutch engaged.
  2. Using a stethoscope, move around the entire A/C system testing for any abnormal noises caused by a component.
Do any of the A/C components cause an abnormal noise?
Go to Step 21  Go to Step 25 
15 Verify that the A/C system is properly charged. Refer to Refrigerant System Capacities .
Is the A/C system properly charged?
Go to Step 26  Go to Step 16 
16 Recharge the A/C system to specification. Refer to Refrigerant Recovery and Recharging .
Is the abnormal compressor noise still present?
Go to Step 24  Go to Step 26 
17 Repair the oil leak. Refer to the appropriate repair procedure in Engine Mechanical.
Is the repair complete?
Go to Step 26  -
18 Replace the A/C drive belt. Refer to Drive Belt Replacement - Air Conditioning in Engine Mechanical.
Is the repair complete?
Go to Step 26  -
19 Replace the A/C drive belt tensioner. Refer to Drive Belt Tensioner Replacement - Air Conditioning in Engine Mechanical.
Is the repair complete?
Go to Step 26  -
20 Repair or replace the A/C compressor mounting component.
Is the repair complete?
Go to Step 26  -
21 Repair or replace the component which is causing the moaning concern as needed.
Is the repair complete?
Go to Step 26  -
22 Correctly route or insulate the A/C component.
Is the repair complete?
Go to Step 26  -
23 Replace the A/C compressor clutch. Refer to Clutch Rotor and/or Bearing Replacement (V-7) .
Is the repair complete?
Go to Step 26  -
24 Replace the A/C compressor. Refer to Compressor Replacement .
Is the repair complete?
Go to Step 26  -
25 The concern may be caused by an engine related component. Refer to Vibration Analysis - Engine in Vibration Diagnosis and Correction.
Did you find and correct the condition?
Go to Step 26  -
26 Operate the system in order to verify the repair.
Did you find and correct the condition?
System OK Go to Step 2