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Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1310 (Engine Cooling System -- 5.7L) >> Diagnostic Information and Procedures >> Cooling Fan Inoperative

Cooling Fan Inoperative

WARNING: This page is about a different car, the 2004 Chevrolet Corvette. However, it is still accessible from the selected car via links, so may be relevant.
Cooling Fan Inoperative

Step Action Yes No
Schematic Reference: Engine Cooling Schematics 
Connector End View Reference:  Cooling System Connector End Views  
DEFINITION: One or both engine coolfan motors do not operate properly in high or low speed modes.
1 Did you perform the Engine Cooling Diagnostic System Check? Go to Step 2  Go to Diagnostic System Check - Engine Cooling 
2
  1. Install a scan tool.
  2. Turn ON the ignition, with the engine OFF.
  3. With a scan tool, command the Fan Relay 1 ON and OFF.
Do the low speed engine coolfans turn ON and OFF with each command?
Go to Step 3  Go to Step 4 
3 With a scan tool, command the Fan Relays 1, 2 & 3 ON and OFF.
Do the high speed engine coolfans turn ON and OFF with each command?
Go to Testing for Intermittent Conditions and Poor Connections in Wiring Systems Go to Step 11 
4
    IMPORTANT: Do NOT remove the 20-A fused jumper wire connected during this step. Use a second 20-A fused jumper wire while performing the following steps.
  1. Disconnect the coolfan 1 relay.
  2. Connect the first 20-A fused jumper between the battery positive voltage circuit of the coolfan 1 relay and the coolfan motor supply voltage circuit of the coolfan 1 relay.
Do both coolfans operate in low speed?
Go to Step 13  Go to Step 5 
5
  1. Disconnect the coolfan 3 relay.
  2. Connect the second 20-A fused jumper between the left coolfan circuit of the coolfan 3 relay and the right coolfan motor supply voltage circuit of the coolfan 3 relay.
Do both coolfans operate in low speed?
Go to Step 14  Go to Step 6 
6 Connect the second 20-A fused jumper from the battery positive voltage to the coolfan motor supply voltage circuit of the coolfan 3 relay.
Does the right coolfan operate in high speed?
Go to Step 9  Go to Step 7 
7
  1. Install the coolfan 3 relay.
  2. Disconnect the right coolfan electrical connector.
  3. Connect the second 20-Amp fused jumper wire from the coolfan motor supply voltage circuit of the right electrical connector to the coolfan ground circuit of the right electrical connector.
Does the left coolfan operate in high speed?
Go to Step 16  Go to Step 8 
8 Connect the second 20-Amp fused jumper wire from the coolfan supply voltage circuit of the right coolfan electrical connector to a good ground.
Does the left coolfan motor operate in high speed?
Go to Step 20  Go to Step 21 
9
  1. Install the coolfan 3 relay.
  2. Disconnect the left coolfan electrical connector.
  3. Connect the second 20-Amp fused jumper from the coolfan motor supply voltage circuit of the left coolfan electrical connector to the low reference circuit of the left coolfan electrical connector.
Does the right coolfan motor operate in high speed?
Go to Step 17  Go to Step 10 
10 Connect the second 20-Amp fused jumper wire from battery positive voltage to the left coolfan low reference circuit of the left coolfan electrical connector.
Does the right coolfan operate in high speed?
Go to Step 18  Go to Step 22 
11 Does the right coolfan operate in high speed? Go to Step 12  Go to Step 15 
12
  1. Disconnect the coolfan 3 relay.
  2. Connect a 20-A fused jumper between the left coolfan low reference circuit of the coolfan 3 relay and the ground circuit of the coolfan 3 relay.
Does the left coolfan operate properly in high speed?
Go to Step 14  Go to Step 19 
13 Inspect for poor connections at the coolfan 1 relay. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems.
Did you find and correct the condition?
Go to Step 28  Go to Step 23 
14 Inspect for poor connections at the coolfan 3 relay. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems.
Did you find and correct the condition?
Go to Step 28  Go to Step 24 
15 Inspect for poor connections at the coolfan 2 relay. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems.
Did you find and correct the condition?
Go to Step 28  Go to Step 25 
16 Inspect for poor connections at the harness connector of the right coolfan. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems.
Did you find and correct the condition?
Go to Step 28  Go to Step 26 
17 Inspect for poor connections at the harness connector of the left coolfan. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems.
Did you find and correct the condition?
Go to Step 28  Go to Step 27 
18 Repair the left coolfan motor supply voltage circuit. Refer to Wiring Repairs in Wiring Systems.
Did you complete the repair?
Go to Step 28  -
19 Repair the left coolfan ground circuit. Refer to Wiring Repairs in Wiring Systems.
Did you complete the repair?
Go to Step 28  -
20 Repair the right coolfan ground circuit. Refer to Wiring Repairs in Wiring Systems.
Did you complete the repair?
Go to Step 28  -
21 Repair the right coolfan motor supply voltage circuit. Refer to Wiring Repairs in Wiring Systems.
Did you complete the repair?
Go to Step 28  -
22 Repair the left coolfan low reference circuit. Refer to Wiring Repairs in Wiring Systems.
Did you complete the repair?
Go to Step 28  -
23 Replace the coolfan 1 relay.
Is the repair complete?
Go to Step 28  -
24 Replace the coolfan 3 relay.
Is the repair complete?
Go to Step 28  -
25 Replace the coolfan 2 relay.
Is the repair complete?
Go to Step 28  -
26 Replace the right coolfan. Refer to Cooling Fan Motor Replacement - Electric .
Is the repair complete?
Go to Step 28  -
27 Replace the left coolfan. Refer to Cooling Fan Motor Replacement - Electric .
Is the repair complete?
Go to Step 28  -
28 Operate the system in order to verify the repair.
Did you correct the condition?
System OK Go to Step 3