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Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1288 (Body Rear End) >> Repair Instructions >> Fuel Filler Door Release Actuator Replacement (Coupe) >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2004 Chevrolet Corvette. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Fuel Door Release Cable At Pocket
    GM71227Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to Fastener Notice in Cautions and Notices.
  1. Position the actuator.
  2. Install the nut attaching the actuator.

    Tighten:  Tighten the fuel filler door release actuator nut to 2 N.m (18 lb in).

  3. Install the cable to the fuel pocket.
  4. Install the nut attaching the fuel filler door release cable to the fuel filler pocket.

    Tighten:  Tighten the fuel filler door release cable nut to 3.4 N.m (30 lb in).

  5. Connect the electrical connection.
    6. Fig 2: Center And Drivers Side Rear Floor Stowage Compartment Covers
    GM71198Courtesy of GENERAL MOTORS CORP.
  6. Install the wheelhouse carpet.
  7. Install the drivers side rear/end trim corner carpet panel.
  8. Install the center and drivers side rear floor stowage compartment covers.
    9. Fig 3: Rear Wheelhouse Liner Panel
    GM71250Courtesy of GENERAL MOTORS CORP.
  9. Install the wheelhouse liner panel with the upper outer bolt.
  10. Install the remaining upper bolts.
  11. Position the lower front corner of the wheelhouse liner panel behind the door opening finish panel and install the attaching bolt.
  12. Install the remaining bolts attaching the wheelhouse liner panel.

    Tighten:  Tighten the wheelhouse liner panel bolts to 1.9 N.m (17 lb in).

  13. Install the tire and wheel. Refer to Tire and Wheel Removal and Installation in Tires and Wheels.
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