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Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1266 (Engine Mechanical - 3.8L (Unit Repair)) >> Repair Instructions >> Intake Manifold Removal - Upper

Intake Manifold Removal - Upper

WARNING: This page is about a different car, the 2002 Pontiac Grand Prix. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the spark plug wires.
  2. Disconnect the ignition wires from the fuel injector rail.
  3. Disconnect the ignition control module connector from the ignition control module assembly.
  4. Remove the ignition control module assembly nuts.
  5. Remove the ignition control module assembly.
    Fig 1: Ignition Control Module
    G01703485Courtesy of GENERAL MOTORS CORP.
  6. Remove the fuel injector rail nuts.
  7. Remove the fuel injector rail.
    Fig 2: Fuel Injector Rail & Nuts
    G01703486Courtesy of GENERAL MOTORS CORP.
  8. Remove the accelerator control cable bracket bolts.
  9. Remove the accelerator control cable bracket from the intake manifold.
    Fig 3: Accelerator Control Cable Bracket & Bolts
    G01703487Courtesy of GENERAL MOTORS CORP.
  10. Remove the engine wiring harness heat shield bolt and nut.
  11. Remove the engine wiring harness heat shield.
    Fig 4: Engine Wiring Harness Heat Shield, Bolt & Nut
    G01703488Courtesy of GENERAL MOTORS CORP.
  12. Remove the throttle body nuts.
  13. Remove the throttle body.
  14. Remove the throttle body gasket.
    Fig 5: Throttle Body, Nuts & Gasket
    G01703489Courtesy of GENERAL MOTORS CORP.
  15. Remove the upper intake manifold bolts and nuts.
  16. Remove the upper intake manifold.
    Fig 6: Upper Intake Manifold, Bolts & Nuts
    G01703490Courtesy of GENERAL MOTORS CORP.