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Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1259 (Stationary Window System) >> Repair Instructions >> Body Side Stationary Window Replacement >> Removal Procedure

Removal Procedure

WARNING: This page is about a different car, the 2002 GMC Safari and 2002 Chevrolet Astro. However, it is still accessible from the selected car via links, so may be relevant.
CAUTION: If a window is cracked but still intact, crisscross the window with masking tape in order to reduce the risk of damage or personal injury.

Important:  Before cutting out a stationary window, apply a double layer of masking tape around the perimeter of the painted surfaces and the interior trim.

  1. When replacing or removing the left side stationary window refer to interior trim for removal. Refer to TRIM REPLACEMENT - THIRD PILLAR LEFT or TRIM REPLACEMENT - FOURTH PILLAR LEFT .
  2. When replacing or removing the right side stationary window refer to interior trim for removal. Refer to TRIM REPLACEMENT - THIRD PILLAR RIGHT or TRIM REPLACEMENT - FOURTH PILLAR RIGHT .
    CAUTION: If broken glass falls into the defroster outlets, it can be blown into the passenger compartment and cause personal injury.
  3. Cover to protect the following parts from broken glass:
    1. 3.1. Upper dash pad
    2. 3.2. Defroster outlets and A/C outlets
    3. 3.3. Seats and carpeting
    CAUTION: When working with any type of glass or sheet metal with exposed or rough edges, wear approved safety glasses and gloves in order to reduce the chance of personal injury.
  4. Using a sharp utility knife, make a preliminary cut around the perimeter of the stationary window.

    Important:  Keep the cutting edge of the tool against the stationary window. Do this from inside the vehicle.

    Fig 1: Making Preliminary Cut Around Perimeter Of Stationary Window
    G02506539Courtesy of GENERAL MOTORS CORP.
  5. This will allow the urethane adhesive to be separated from the stationary window.
    • Leave a base of urethane on the pinchweld flange.
    • The only suitable lubrication is clear water.
    • Use J 24402-A, J 39032  or equivalent in order to remove the stationary window. See Special Tools & Equipment  .
    Fig 2: Removing Stationary Body Side Window
    G02506540Courtesy of GENERAL MOTORS CORP.
  6. With the aid of an assistant, remove the stationary window from the opening.
    Fig 3: Removing Stationary Body Side Window From Vehicle
    G02506541Courtesy of GENERAL MOTORS CORP.