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Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1217 (Engine Mechanical - 3.1L) >> Repair Instructions >> Off-Vehicle Repair Instructions >> Exhaust Manifold Installation - Left

Exhaust Manifold Installation - Left

WARNING: This page is about a different car, the 2003 Pontiac Grand Prix. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: Refer to FASTENER NOTICE in Cautions and Notices.
  1. Install the exhaust manifold studs.

    Tighten 

    Tighten the exhaust manifold studs to 18 N.m (13 lb ft).

  2. Install the exhaust manifold gasket.
  3. Install the exhaust manifold.
  4. Install the exhaust manifold nuts in sequence.

    Tighten 

    Tighten the exhaust manifold nuts in sequence to 16 N.m (12 lb ft).

  5. Install the left side spark plugs.

    Tighten 

    • Tighten the spark plugs to 27 N.m (20 lb ft) when installing spark plugs into a new cylinder head.
    • Tighten the spark plugs to 15 N.m (13 lb ft) when reinstalling after initial installation.
    Fig 1: Installing Left Exhaust Manifold
    G02081746Courtesy of GENERAL MOTORS CORP.
  6. Install the exhaust manifold heat shield.
  7. Install the exhaust manifold heat shield bolts.

    Tighten 

    Tighten the exhaust manifold heat shield bolts to 10 N.m (89 lb in).

    Fig 2: Installing Exhaust Manifold Heat Shield
    G02081747Courtesy of GENERAL MOTORS CORP.