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Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1192 (Power Steering System) >> Repair Instructions >> Steering Gear Cylinder Pipe Assemblies/O-Ring Seals Replacement - Off Vehicle (Magnasteer) >> Assembly Procedure

Assembly Procedure

WARNING: This page is about a different car, the 2002 Pontiac Grand Prix. However, it is still accessible from the selected car via links, so may be relevant.
  1. Inspect the cylinder lines (1) for the following items:
    • Cracks
    • Dents
    • Damage to the threads
  2. Replace the parts as needed.
    Fig 1: Inspecting Cylinder Lines
    G01673073Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: Carefully align the threads on all of the fittings. Finger tighten the fittings in order to avoid stripping and cross-threading the fittings.
  3. Install the new O-ring seals (1) to the valve end of the cylinder lines.
    Fig 2: Installing O-Ring Seals
    G01673074Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to FASTENER NOTICE .
    IMPORTANT: Flush and bleed power steering system (hoses, reservoir and cooler lines) with power steering fluid GM P/N 1050017, Canadian P/N 992646 (or equivalent meeting GM Specification number 9985010). Refer to Bleeding the Power Steering System .
  4. Install the cylinder line assemblies (1) to the gear assembly (2).

    Tighten 

    • Tighten the valve end fittings to 16.9 N.m (12.6 lb ft).
    • Tighten the cylinder end fittings to 27 N.m (20 lb ft).
      Fig 3: Installing Cylinder Line Assemblies
      G01673075Courtesy of GENERAL MOTORS CORP.