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Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1185 (Folding Top System) >> Repair Instructions >> Folding Top Roof Bow Replacement (Number 5 Bow) >> Removal Procedure

Removal Procedure

WARNING: This page is about a different car, the 2003 Chevrolet Corvette. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the folding top and place the top on a clean flat surface. Refer to FOLDING TOP REPLACEMENT .
  2. Remove the #5 bow weatherstrip. Refer to WEATHERSTRIP REPLACEMENT - FOLDING TOP (FRONT AND CENTER SIDE RAILS)  or WEATHERSTRIP REPLACEMENT - FOLDING TOP (REAR SIDE RAIL)  or WEATHERSTRIP REPLACEMENT - FOLDING TOP (NUMBER FIVE BOW) .
  3. Remove the rear side rail seal and retainer. Refer to WEATHERSTRIP RETAINER REPLACEMENT - FOLDING TOP (FRONT AND CENTER SIDE RAIL)  or WEATHERSTRIP RETAINER REPLACEMENT - FOLDING TOP (REAR SIDE RAIL) .
    Fig 1: Top Cover Flap Rivets From Rear Side Rails
    G01451451Courtesy of GENERAL MOTORS CORP.
    CAUTION: Refer to SAFETY GLASSES CAUTION in Cautions and Notices.
  4. Drill out the top cover flap rivets from the rear side rails.
  5. Pull the top material from the rear side rails.
  6. Drill out the elastic strap rivets from the #5 bow.
  7. Drill out the top cover rivets from the bottom of the rear side rails.
  8. Pull the top cover from the bottom of the rear side rail and from the front of the #5 bow (5).
  9. Using a grease pencil mark the position of the top cover along the edge where it wraps over the #5 bow to aid in installation.
    Fig 2: Top Cover From Bottom Of Rear Side Rail & From Front Of #5 Bow
    G01451452Courtesy of GENERAL MOTORS CORP.
  10. Using a pair of needle nose pliers remove the top cover staples from the #5 bow.
  11. Mark the edge of the stay pad where it wraps over the #5 bow to aid in installation.
    Fig 3: Top Cover Staples From #5 Bow
    G01451453Courtesy of GENERAL MOTORS CORP.
  12. Using a pair of needle nose pliers remove the stay pad staples from the #5 bow.
    Fig 4: Stay Pad Staples From #5 Bow
    G01451454Courtesy of GENERAL MOTORS CORP.
  13. Remove the glare cover screws from the #5 bow.
  14. Drill out the glare cover rivets to the 5 bow.
    Fig 5: Glare Cover Rivets To 5 Bow
    G01451455Courtesy of GENERAL MOTORS CORP.
  15. Remove the right and left main control link rod end screws (6) from the # 5 bow (7).
  16. Remove the protector from the right and left outer ends of the #5 bow and the bottom of the rear side rails to expose the rivet.
  17. Drill out the right and the left rear side rail extension brackets rivets from the 5 bow.
  18. Remove the rear side rail extension bracket screws from the 5 bow.
  19. Remove the 5 bow.
    Fig 6: Right & Left Main Control Link Rod End Screws From #5 Bow
    G01451456Courtesy of GENERAL MOTORS CORP.
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