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Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1169 (Manual Transmission Clutches) >> Repair Instructions >> Clutch Master Cylinder Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2003 Chevrolet Corvette. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the clutch master cylinder and the reservoir into position.
  2. Install the clutch master cylinder to the dash panel.
    1. 2.1. Orientate the clutch master cylinder at a 45 degree angle.
    2. 2.2. Insert the clutch master cylinder into the dash panel.
    3. 2.3. Rotate the master cylinder clockwise to secure.

      DO NOT over-rotate the master cylinder.

  3. Install the clutch master cylinder reservoir into position.
  4. Install the clutch master cylinder reservoir push-in fasteners.
  5. Install the windshield washer solvent container. Refer to WASHER SOLVENT CONTAINER REPLACEMENT in Wipers/Washer Systems.
    Fig 1: Clutch Master Cylinder
    G01973165Courtesy of GENERAL MOTORS CORP.
  6. Raise the vehicle.

    Important:  DO NOT rely on an audible click or a visual verification of the clutch hydraulic hose quick connect fitting connection.

  7. Connect the clutch actuator cylinder hose to the clutch master cylinder hose.

    Push together the clutch hydraulic hose quick connect fittings, then pull back on the fittings to verify engagement.

  8. Check the clutch hydraulic hoses for twists or kinks.
    Fig 2: Connecting Clutch Actuator Cylinder Hose To Clutch Master Cylinder Hose
    G01973166Courtesy of GENERAL MOTORS CORP.
  9. Install the clutch actuator cylinder hose to the hose retaining clip, at the rear of the engine.
  10. Lower the vehicle.
    Fig 3: Installing Clutch Actuator Cylinder Hose To Hose Retaining Clip
    G01973167Courtesy of GENERAL MOTORS CORP.
  11. Install the clutch master cylinder rod to the clutch pedal.
  12. Install the clutch master cylinder rod retainer.
  13. Install the left I/P lower insulator panel. Refer to CLOSEOUT/INSULATOR PANEL REPLACEMENT - LEFT in Instrument Panel, Gages and Console.
    NOTE: Refer to FASTENER NOTICE in Cautions and Notices.
  14. Connect the negative battery cable.

    Tighten 

    Tighten the negative battery cable bolt to 15 N.m (11 lb ft).

  15. Program the transmitters. Refer to TRANSMITTER PROGRAMMING in Keyless Entry.
  16. Bleed the clutch hydraulic system. Refer to HYDRAULIC CLUTCH BLEEDING .
    Fig 4: Clutch Master Cylinder Rod
    G01973168Courtesy of GENERAL MOTORS CORP.
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