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Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1162 (Engine Mechanical - 5.7L) >> Repair Instructions >> On-Vehicle Repair Instructions >> Valve Stem Oil Seal and Valve Spring Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2003 Chevrolet Corvette. However, it is still accessible from the selected car via links, so may be relevant.
  1. Clean the cylinder head valve spring seat and/or shim area.
    Fig 1: Locating Valve Spring Components
    G01970492Courtesy of GENERAL MOTORS CORP.
  2. Lubricate the valve guide and valve stem oil seal with clean engine oil.
  3. Install the valve stem oil seal and shim (1, 5).
  4. Install the valve spring (4).
  5. Install the valve spring cap (3).
    Fig 2: Locating Valve Spring Components
    G01970493Courtesy of GENERAL MOTORS CORP.
  6. Compress the valve spring using the J 38606  .
  7. Install the valve keys.
    • Use grease in order to hold the valve keys in place.
    • Make sure the keys seat properly in the groove of the valve stem.
    • Carefully release the valve spring pressure, making sure the valve keys stay in place.
    • Remove the J 38606  .
    • Tap the end of the valve stem with a plastic faced hammer to seat the keys, if necessary.
    Fig 3: Compressing Valve Spring
    G01970494Courtesy of GENERAL MOTORS CORP.
  8. Remove the J 22794  from the spark plug port.
    Fig 4: Removing J 22794
    G01970495Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to FASTENER NOTICE .
  9. Hand start the spark plug.
    Fig 5: Installing Spark Plug
    G01970496Courtesy of GENERAL MOTORS CORP.

    Tighten 

    Tighten the spark plug to 15 N.m (11 lb ft).

  10. Install the spark plug wires at the ignition coil.
  11. Install the spark plug wire to the spark plug.
  12. Inspect the wires for proper installation:
    • Push sideways on each boot in order to check for proper installation.
    • Reinstall any loose boot.
  13. Install the rocker arm. Refer to VALVE ROCKER ARM AND PUSH ROD REPLACEMENT  .