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Measuring the Cylinder for Taper, Out-of-Round, and Oversize

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  1. Adjust the micrometer to 99.0 mm (3.897 in).
  2. Insert the J 8087  into the micrometer and zero the bore gauge dial.
  3. Use a bore gage and measure the cylinder bore for taper, out-of-round, and oversize.

    Slide the bore gage up and down throughout the length of the cylinder bore. Check the bore both parallel and perpendicular to the centerline of the crankshaft.

    A cylinder that measures 99.0-99.018 mm (3.897-3.898 in) may be honed and serviced with a standard size piston.

    A cylinder bore that exceeds the maximum diameter must be serviced with an oversized piston.

    Fig 1: Measuring Cylinder For Taper, Out-Of-Round, And Oversize
    G01970825Courtesy of GENERAL MOTORS CORP.