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Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1149 (Heating, Ventilation And Air Conditioning) >> Repair Instructions >> Heater Hose Replacement - Outlet >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2003 Chevrolet Corvette. However, it is still accessible from the selected car via links, so may be relevant.
  1. Using a lint-free clean, dry cloth, carefully clean the sealing surfaces of the heater outlet pipe end, and the coolant surge tank inlet.
    Fig 1: Installing Inlet Heater Hose To Vehicle
    G01418690Courtesy of GENERAL MOTORS CORP.
  2. Install a new retaining strap (1) to retain the heater inlet hose (2) to the evaporator tube - front.

    Position the retaining strap as shown.

    Fig 2: Installing New Retaining Strap To Retain Heater Inlet Hose To Evaporator Tube - Front
    G01418691Courtesy of GENERAL MOTORS CORP.
  3. Install the outlet heater hose to the heater outlet pipe.
    Fig 3: Installing Outlet Heater Hose To Heater Outlet Pipe
    G01418692Courtesy of GENERAL MOTORS CORP.
  4. Using the J 38185,  install the heater hose clamp. Align the heater hose clamp as shown.
  5. Install the outlet heater hose to the coolant surge tank.
  6. Using the J 38185,  install the heater hose clamp. Align the heater hose clamp as shown.
  7. Refill the cooling system. Refer to DRAINING AND FILLING COOLING SYSTEM in Engine Cooling.