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Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1125 (Heating, Ventilation And Air Conditioning) >> Repair Instructions >> Heater Core Cover Replacement >> Removal Procedure

Removal Procedure

WARNING: This page is about a different car, the 2004 Pontiac Aztek and 2004 Buick Rendezvous. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the right I/P insulator. Refer to Closeout/Insulator Panel Replacement - Right in Instrument Panel, Gages and Console.
  2. Remove the left I/P insulator. Refer to Closeout/Insulator Panel Replacement - Left in Instrument Panel, Gages and Console.
  3. Remove the I/P compartment. Refer to Compartment Replacement - Instrument Panel (I/P) in Instrument Panel, Gages and Console.
  4. Remove the center floor air outlet. Refer to Air Outlet Replacement - Center Floor .
    5. Fig 1: Mounting View Of HVAC Module Duct
    GM825398Courtesy of GENERAL MOTORS CORP.
  5. Remove the screws retaining the heater outlet duct.
  6. Remove the heater outlet duct.
  7. Disconnect the I/P harness to heater core cover tie strap.
    8. Fig 2: View Of HVAC/Heater Core Cover
    GM825396Courtesy of GENERAL MOTORS CORP.
  8. Remove the screws retaining the heater core cover.
  9. Remove the heater core cover.
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