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Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1115 (Sunroof System) >> Repair Instructions >> Sunroof Motor/Actuator Replacement (PES) >> Removal Procedure

Removal Procedure

WARNING: This page is about a different car, the 2004 Pontiac Aztek and 2004 Buick Rendezvous. However, it is still accessible from the selected car via links, so may be relevant.
    IMPORTANT: This sunroof system is timed from the factory in order to allow the actuator to shut off automatically when the sunroof window reaches a certain position. Use extreme care when removing the sunroof actuator from the sunroof module. Improper removal may cause the timing to be thrown off. Anytime the sunroof actuator requires removal from the sunroof module, ensure that the sunroof window is in the fully closed position and the sunroof timing pins are installed.
  1. Position the sunroof window panel to the fully closed position.
  2. Remove the headliner. Refer to Headliner Replacement (Rendezvous) or Headliner Replacement (Aztek) in Interior Trim.
    3. Fig 1: Locating Sunroof Window Panel Screw Holes
    GM548328Courtesy of GENERAL MOTORS CORP.
  3. Remove the right and left front screw from the sunroof window panel. Refer to Sunroof Window Replacement .
    4. IMPORTANT: Before removing the sunroof actuator, ensure that J 41718  are tight and holding the cable. See Special Tools and Equipment .
  4. Install J 41718  into the front sunroof window panel screw hole in order to retain the cable adjustment. See Special Tools and Equipment .
    5. Fig 2: View Of Sunroof Module Actuator Components
    GM791521Courtesy of GENERAL MOTORS CORP.
  5. Disconnect the electrical connector from the sunroof module actuator.
    6. Fig 3: Locating Sunroof Module Actuator Bolts
    GM791514Courtesy of GENERAL MOTORS CORP.
  6. Remove the bolts from the sunroof actuator.
    7. Fig 4: Identifying Sunroof Module Actuator
    GM791663Courtesy of GENERAL MOTORS CORP.
  7. Remove the sunroof actuator from the sunroof module.
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