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Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1101 (Power Steering System) >> Repair Instructions >> Steering Gear Cylinder Pipe Assemblies/O-Ring Seals Replacement - Off Vehicle (Quiet Valve) >> Assembly Procedure

Assembly Procedure

WARNING: This page is about a different car, the 2004 Pontiac Aztek and 2004 Buick Rendezvous. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Cylinder Line Assemblies & Rack & Pinion Gear Assembly
    GM470305Courtesy of GENERAL MOTORS CORP.
  1. Inspect the cylinder lines (1) for the following items:
    • Cracks
    • Dents
    • Damage to the threads
  2. Replace the parts as needed.
  3. Fig 2: View Of O-Ring Seals At Valve End Of Lines (Quiet Valve)
    GM470306Courtesy of GENERAL MOTORS CORP.
  4. Install the new O-ring seals (1) to the valve end of the cylinder lines.
  5. Fig 3: Cylinder Line Assemblies & Rack & Pinion Gear Assembly
    GM470305Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to Fastener Notice in Cautions and Notices.
  6. Install the cylinder line assemblies (1) to the gear assembly (2).

    Tighten

    • Tighten the valve end fittings to 17 N.m (13 lb ft)
    • Tighten the cylinder end fittings to 27 N.m (20 lb ft)