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Installation Procedure

WARNING: This page is about a different car, the 2004 Pontiac Aztek and 2004 Buick Rendezvous. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: View Of Exhaust Manifold Bolts
    GM1404031Courtesy of GENERAL MOTORS CORP.
  1. Install the NEW exhaust manifold gasket.
  2. Install the exhaust manifold.
  3. NOTE: Refer to Fastener Notice in Cautions and Notices.
  4. Install the exhaust manifold bolts.

    Tighten:  Tighten the bolts to 20 N.m (15 lb ft).

  5. Fig 2: Identifying Exhaust Manifold Heat Shield & Bolts
    GM1395499Courtesy of GENERAL MOTORS CORP.
  6. Install the exhaust manifold heat shield.
  7. Install the exhaust manifold heat shield bolts.

    Tighten:  Tighten the bolts to 10 N.m (89 lb in).

  8. Install the oil lever indicator and tube. Refer to Oil Level Indicator and Tube Replacement .
  9. Fig 3: Locating Exhaust Crossover Pipe To Left Bank Exhaust Manifold Nuts
    GM1395470Courtesy of GENERAL MOTORS CORP.
  10. Install the exhaust crossover pipe to left bank exhaust manifold nuts (5). Refer to Exhaust Crossover Pipe Replacement (LA1)  or Exhaust Crossover Pipe Replacement (LY7) .
  11. Install the left and the right torque strut at the engine. Secure with the strut bolts.

    Tighten:  Tighten the bolts to 48 N.m (35 lb ft).