LEMON Manuals: Even more car manuals for everyone
Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1095 (Engine Mechanical - 3.4L) >> Repair Instructions >> Off-Vehicle Repair Instructions >> Intake Manifold Cleaning and Inspection - Upper

Intake Manifold Cleaning and Inspection - Upper

WARNING: This page is about a different car, the 2004 Pontiac Aztek and 2004 Buick Rendezvous. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Accelerator Control Cable Bracket
    GM523330Courtesy of GENERAL MOTORS CORP.
  1. Remove the accelerator control cable bracket bolts (1, 2) and the nut (3).
  2. Remove the accelerator control cable bracket.
    3. Fig 2: View Of Throttle Body
    GM523336Courtesy of GENERAL MOTORS CORP.
  3. Remove the throttle body bolt and stud.
  4. Remove the throttle body.
  5. Remove the throttle body gasket.
    6. Fig 3: Inspecting Intake Manifold
    GM523343Courtesy of GENERAL MOTORS CORP.
  6. Clean the intake manifold gasket surfaces.
  7. Clean the intake manifold bolts and studs.
  8. Inspect the intake manifold mating surfaces for nicks or cracks.

    Replace the intake manifold if damaged.

    9. Fig 4: View Of Throttle Body
    GM523336Courtesy of GENERAL MOTORS CORP.
  9. Install the throttle body gasket.
  10. Install the throttle body.
  11. Apply threadlock GM P/N 12345382 (Canadian P/N 10953489) to the threads.
    12. NOTE: Refer to Fastener Notice in Cautions and Notices.
  12. Install the throttle body bolt and stud.

    Tighten:  Tighten the throttle body bolt and stud to 25 N.m (18 lb ft).

    13. Fig 5: Accelerator Control Cable Bracket
    GM523330Courtesy of GENERAL MOTORS CORP.
  13. Install the accelerator control cable bracket.
  14. Install the accelerator control cable bracket bolts and nut.

    Tighten:  Tighten the accelerator control cable bracket bolts in sequence (1, 2, 3) to 10 N.m (89 lb in).

scientia non olet · About LEMON Manuals