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Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1095 (Engine Mechanical - 3.4L) >> Repair Instructions >> Off-Vehicle Repair Instructions >> Cylinder Head Installation - Right >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2004 Pontiac Aztek and 2004 Buick Rendezvous. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: View Of Cylinder Head Gasket And Alignment Pins
    GM54362Courtesy of GENERAL MOTORS CORP.
    NOTE: This component uses torque-to-yield bolts. When servicing this component do not reuse the bolts, New torque-to-yield bolts must be installed. Reusing used torque-to-yield bolts will not provide proper bolt torque and clamp load. Failure to install NEW torque-to-yield bolts may lead to engine damage.
  1. Install the cylinder head locator dowel pins, if necessary.
  2. Inspect the cylinder head locator dowel pins for proper installation.
  3. Install the cylinder head gasket.
  4. Fig 2: View Of Cylinder Head & Bolts
    GM1369266Courtesy of GENERAL MOTORS CORP.
  5. Install the cylinder head.
  6. Fig 3: View Of Cylinder Head Bolt Tightening Sequence
    GM826677Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to Fastener Notice in Cautions and Notices.
  7. Install the new cylinder head bolts.

    Tighten: 

    1. Tighten the cylinder head bolts a first pass in sequence to 60 N.m (44 lb ft).
    2. Tighten the cylinder head bolts a final pass in sequence to 95 degrees using the J 45059  . See Special Tools and Equipment .