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Transfer Case Rear Oil Seal: Installation

WARNING: This page does not describe the selected car, but rather 6 other vehicles, including the 2002 GMC Sierra, 2002 GMC Cab & Chassis Sierra, 2002 GMC C3500 HD, 2002 Chevrolet Silverado, and 2002 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
  1. Using the transfer case rear bushing remover and installer, install a NEW rear output shaft bushing. See Fig 1. Install the bushing or the finger section of the transfer case rear bushing remover and installer.
  2. Install the finger section to the main body of the transfer case rear bushing remover and installer. Position the bushing and tool to the case.
  3. Using a hammer and transfer case rear bushing remover and installer, install the bushing. Position the rear output shaft seal in the transfer case.
  4. Using the output shaft seal installer, install the transfer case rear output shaft. See Fig 2. Install the rear propeller shaft. See appropriate DRIVE SHAFTs & UNIVERSAL JOINTS article in DRIVE AXLES.
  5. Check the transfer case fluid level. Fill transfer case with appropriate fluid to proper level. See LUBRICATION . Install the transfer case shield. Lower the vehicle.
Fig 1: Installing Transfer Case Output Shaft Bushing
G00101611Courtesy of GENERAL MOTORS CORP.
Fig 2: Installing Transfer Case Rear Oil Seal
G00101612Courtesy of GENERAL MOTORS CORP.
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