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Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1071 (Engine Controls - 3.6L (Ly7) (Introduction)) >> Description and Operation >> Fuel System Description >> Fuel Filler Cap (Typical)

Fuel Filler Cap (Typical)

WARNING: This page is about a different car, the 2004 Buick Rendezvous. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Fuel Filler Cap (Typical)
GM104597Courtesy of GENERAL MOTORS CORP.
Callout Component Name
1 Fuel Tank Filler Cap
2 Fuel Tank Filler Pipe
3 Fuel Filler Door
NOTE: Use a fuel tank filler pipe cap with the same features as the original when a replacement is necessary. Failure to use the correct fuel tank filler pipe cap can result in a serious malfunction of the fuel system.

The fuel tank filler pipe is equipped with a turn to vent screw on the type cap which incorporates a ratchet action in order to prevent over-tightening.

The turn to vent feature allows the fuel tank pressure relief prior to removal. Instructions for proper use are imprinted on the cap cover. A vacuum safety relief valve is incorporated into this cap.

The fuel fill pipe has a tethered fuel filler cap. A torque-limiting device prevents the cap from being over-tightened. To install the cap, turn the cap clockwise until you hear audible clicks. This indicates that the cap is correctly torqued and fully seated. A fuel filler cap that is not fully seated may cause a malfunction in the emission system.

Fig 2: Fuel Sender Assembly
GM1401459Courtesy of GENERAL MOTORS CORP.
Callout Component Name
1 Fill Limit Vent Valve (FLVV)
2 T-Connector for Vapor Hose/Pipes to Vent/Rollover Valve and Fill Tube
3 Fuel Tank Pressure (FTP) Sensor
4 FLVV Outlet to Evaporative Emission (EVAP) Canister
5 Fuel Feed Outlet
6 Fuel Return Inlet-Not Used
7 Fuel Sender Assembly Connector
8 Fuel Pump
9 Fuel Pressure Regulator
10 Fuel Filter Assembly
11 Fuel Level Sensor Float