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Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1033 (Engine Mechanical - 6.6L (Lb7) (Repair Instructions 4 Of 4)) >> Repair Instructions (Off-Vehicle - Part 4) >> Exhaust Outlet Installation

Exhaust Outlet Installation

WARNING: This page is about a different car, the 2004 GMC Sierra, 2004 GMC Cab & Chassis Sierra, 2004 Chevrolet Silverado, and 2004 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the exhaust outlet gasket.
  2. Install the exhaust outlet.
    3. Fig 1: View Of Exhaust Outlet & Gasket
    GM660322Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to Fastener Notice in Cautions and Notices.
  3. Install the exhaust outlet bolts and nuts.

    Tighten:  Tighten the exhaust outlet bolts and nuts to 53 N.m (39 lb ft) in the proper sequence.

    4. Fig 2: Exhaust Outlet Bolt Tightening Sequence
    GM721445Courtesy of GENERAL MOTORS CORP.
  4. Install the exhaust outlet to right exhaust pipe bracket bolt.

    Tighten:  Tighten the exhaust outlet to right exhaust pipe bracket bolt to 34 N.m (25 lb ft).

  5. Install the exhaust outlet heat shield.
  6. Install the exhaust outlet heat shield bolts.

    Tighten:  Tighten the exhaust outlet heat shield bolts to 8 N.m (71 lb in).

    7. Fig 3: View Of Exhaust Outlet Heat Shield
    GM660537Courtesy of GENERAL MOTORS CORP.
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