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Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1032 (Engine Mechanical - 6.6L (Lb7) (Repair Instructions 2 Of 4)) >> Repair Instructions (Off-Vehicle - Part 2) >> Turbocharger Removal

Turbocharger Removal

WARNING: This page is about a different car, the 2004 GMC Sierra, 2004 GMC Cab & Chassis Sierra, 2004 Chevrolet Silverado, and 2004 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the turbocharger upper heat shield bolts.
  2. Remove the turbocharger upper heat shield.
    3. Fig 1: View Of Turbocharger Upper Heat Shield
    GM660382Courtesy of GENERAL MOTORS CORP.
  3. Remove the eye bolt and washers from the oil supply hose at the top of the turbocharger.
    4. Fig 2: View Of Oil Supply Hose Eye Bolt & Washers
    GM660383Courtesy of GENERAL MOTORS CORP.
  4. Loosen the hose clamp and remove the turbocharger cooling outlet hose.
    5. Fig 3: View Of Turbocharger Cooling Outlet Hose & Clamp
    GM668428Courtesy of GENERAL MOTORS CORP.
  5. Remove the turbocharger mounting bolts.
  6. Remove the turbocharger assembly with the oil return pipe.
    7. Fig 4: View Of Turbocharger Assembly & Mounting Bolts
    GM798881Courtesy of GENERAL MOTORS CORP.
  7. Remove the turbocharger lower heat shield from engine block.
    8. Fig 5: View Of Turbocharger Lower Heat Shield
    GM798882Courtesy of GENERAL MOTORS CORP.
  8. Remove the turbocharger oil supply hose eye bolt and washers.
  9. Remove the turbocharger oil supply hose.
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