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Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1032 (Engine Mechanical - 6.6L (Lb7) (Repair Instructions 2 Of 4)) >> Repair Instructions (Off-Vehicle - Part 2) >> Engine Flywheel Replacement (Manual Transmission) >> Inspection and Repair

Inspection and Repair

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GM688120Courtesy of GENERAL MOTORS CORP.
  1. Inspect the flywheel for the following:
    • Missing or damaged clutch plate pins (1)
    • Excessive wear to the ring gear teeth (2)
    • Broken damper springs (3)
    • Loose rivets (4)
    • Clutch surface for cracking, hot spots, grooved, or excessive wear (5)
  2. Replace the flywheel if any of the conditions are found.
  3. Replace the ring gear on the flywheel if teeth are worn or damaged.
    GM698327Courtesy of GENERAL MOTORS CORP.
  4. Use the following steps in order to replace the ring gear on the flywheel:
    1. Heat the ring gear evenly with a torch. Do not overheat.
    2. Using a gammer and punch remove the ring gear.