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Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1032 (Engine Mechanical - 6.6L (Lb7) (Repair Instructions 2 Of 4)) >> Repair Instructions (Off-Vehicle - Part 2) >> Drive Belt Tensioner and Generator Mounting Bracket Removal

Drive Belt Tensioner and Generator Mounting Bracket Removal

WARNING: This page is about a different car, the 2004 GMC Sierra, 2004 GMC Cab & Chassis Sierra, 2004 Chevrolet Silverado, and 2004 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.

Tools Required 

J 25034-C  Pulley Remover

  1. Remove the crankcase ventilation hoses from the valve rocker arm covers.
  2. Fig 1: View Of Crankcase Ventilation Hoses At Valve Rocker Arm Covers
    GM687021Courtesy of GENERAL MOTORS CORP.
  3. Disconnect the crankcase vent hose from the engine block.
  4. Fig 2: View Of Crankcase Vent Hose At Engine Block
    GM798872Courtesy of GENERAL MOTORS CORP.
  5. Remove the fuel injection control module harness bracket nuts (1).
  6. Remove the fuel injection control module harness bracket (2).
  7. Remove the schrader valve (3).
  8. Remove the schrader valve bracket (4).
  9. Fig 3: View Of Fuel Injection Control Module Harness
    GM755184Courtesy of GENERAL MOTORS CORP.
  10. Remove the right idler pulley retaining bolt.
  11. Remove the right idler pulley.
  12. Remove the left idler pulley bolt.
  13. Remove the left idler pulley.
  14. Remove the tensioner pulley bolt.
  15. Remove the tensioner pulley.
  16. Fig 4: View Of Right, Left & Tensioner Pulleys & Bolts
    GM798945Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to Fastener Notice in Cautions and Notices.
  17. Remove the vacuum pump pulley using J 25034-C  - California Emissions.
  18. Fig 5: Removing Vacuum Pump Pulley Using J 25034-C
    GM881727Courtesy of GENERAL MOTORS CORP.
  19. Remove the vacuum pump bolts - California Emissions.
  20. Remove the vacuum pump- California Emissions.
  21. Remove the drive belt tensioner and generator mounting bracket bolts.
  22. Remove the drive belt tensioner and generator mounting bracket.
  23. Fig 6: View of Drive Belt Tensioner & Generator Mounting Bracket
    GM798876Courtesy of GENERAL MOTORS CORP.