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Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1031 (Engine Mechanical - 6.6L (Lb7) (Repair Instructions 3 Of 4)) >> Repair Instructions (Off-Vehicle - Part 3) >> Engine Front Cover Installation

Engine Front Cover Installation

WARNING: This page is about a different car, the 2004 GMC Sierra, 2004 GMC Cab & Chassis Sierra, 2004 Chevrolet Silverado, and 2004 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the relief valve O-ring to the engine front cover.
    2. Fig 1: View Of Pressure Relief Valve O-Ring
    GM793901Courtesy of GENERAL MOTORS CORP.
  2. Lubricate the O-ring with engine oil.
  3. Apply a 2-3 mm wide and 0.5-1.5 mm high bead of P/N 97720043 sealant to the mating surfaces of the engine front cover.
    4. Fig 2: Determining Sealant Bead Dimensions
    GM663817Courtesy of GENERAL MOTORS CORP.
  4. Install the engine front cover.
    5. Fig 3: View of Engine Front Cover
    GM660535Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to Fastener Notice in Cautions and Notices.
  5. Install the engine front cover bolts.

    Tighten:  Tighten the engine front cover bolts to 21 N.m (15 lb ft).

  6. Install a new O-ring to the crankshaft position sensor spacer.
  7. Lubricate the O-ring with engine oil.
  8. Install the crankshaft position sensor spacer.
  9. Install the crankshaft position sensor spacer bolts.

    Tighten:  Tighten the crankshaft position sensor spacer bolts to 10 N.m (89 lb in).

    10. Fig 4: View Of Crankshaft Position Sensor Spacer & Bolts
    GM663804Courtesy of GENERAL MOTORS CORP.
  10. Install a new O-ring to the crankshaft position sensor.
  11. Lubricate the O-ring with engine oil.
  12. Install the crankshaft position sensor.
  13. Install the crankshaft position sensor bolt.

    Tighten:  Tighten the crankshaft position sensor bolt to 10 N.m (89 lb in).

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