Exhaust Manifold Installation - Right

WARNING: This page is about a different car, the 2004 GMC Sierra, 2004 GMC Cab & Chassis Sierra, 2004 Chevrolet Silverado, and 2004 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.

IMPORTANT:

Tighten the exhaust manifold bolts as specified in the service procedure. Improperly installed and/or leaking exhaust manifold gaskets may affect vehicle emissions and/or On-Board Diagnostic (OBD) II system performance.
The cylinder head exhaust manifold bolt hole threads must be clean and free of debris or threadlocking material.

Apply a 5 mm (0.2 in) wide band of threadlock GM P/N 12345493 (Canadian P/N 10953488) or equivalent to the threads of the exhaust manifold bolts. Refer to Sealers, Adhesives, and Lubricants .
Install the exhaust manifold gasket and exhaust manifold.

Fig 1: View Of Exhaust Manifold & Gasket (Right)

Courtesy of GENERAL MOTORS CORP.

NOTE: Refer to Fastener Notice in Cautions and Notices.

Install the exhaust manifold bolts.
Tighten:
1. Tighten the exhaust manifold bolts first pass to 15 N.m (11 lb ft). Tighten the exhaust manifold bolts beginning with the center two bolts. Alternate from side-to-side, and work toward the outside bolts.
2. Tighten the exhaust manifold bolts final pass to 25 N.m (18 lb ft). Tighten the exhaust manifold bolts beginning with the center two bolts. Alternate from side-to-side, and work toward the outside bolts.
Using a flat punch, bend over the exposed edge of the exhaust manifold gasket at the front of the right cylinder head.
Install the heat shield (603) and bolts (604).
Tighten: Tighten the heat shield bolts to 9 N.m (80 lb in).

Fig 2: View Of Exhaust Manifold Heat Shield & Bolts (Right)

Courtesy of GENERAL MOTORS CORP.