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Base Engine Misfire with Coolant Consumption

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Base Engine Misfire with Coolant Consumption

Inspection Action
DEFINITION: Base engine misfire with coolant consumption
Preliminary Inspection Verify that there are no external coolant leaks. Refer to Loss of Coolant in Engine Cooling.
Isolate Affected Cylinders
  • Cylinder balance test with scan tool
  • Cooling system pressurization
  • Inspection of glow plugs
  • Compression test
  • Cylinder leakdown test
EGR System Inspection - if equipped
  • Inspect EGR valve and intake system for evidence of coolant leakage.
  • Replace the EGR cooler if any problem is found.
Injector Tube Leakage
  • Remove the injectors and injector tubes of affected cylinders.
  • Inspect for carbon tracking on the tapered seating surface of the cylinder head and the injector tube.
  • If evidence of injector tube leakage is found, inspect the tapered sealing surface on the cylinder head and the injector tube for improper machining or debris.
  • Clean debris and reassemble, or replace cylinder head or injector tube if necessary.
Cylinder Head Gasket Leakage
  • Remove cylinder heads of the affected cylinder bank and inspect for damage.
  • Replace components as necessary.
Cylinder Head or Engine Block Damage
  • Inspect the cylinder heads for cracks and warpage.
  • Inspect the cylinder block for damage.
  • Inspect the cylinder block to head mating surface for staightness.
  • Replace components as necessary.