LEMON Manuals: Even more car manuals for everyone
Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1014 (Rear Drive Axle) >> Repair Instructions >> Drive Pinion Bearings Replacement (9.75 Inch Axle) >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2004 GMC Sierra, 2004 GMC Cab & Chassis Sierra, 2004 Chevrolet Silverado, and 2004 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the oil deflector into the inner pinion cup bore.
    2. Fig 1: Oil Deflector
    GM815458Courtesy of GENERAL MOTORS CORP.
  2. Install the inner pinion bearing cup using the J 45704  (2) and the J 8092  (1).
    3. Fig 2: Installing Inner Pinion Bearing Cup
    GM815642Courtesy of GENERAL MOTORS CORP.
  3. Install the outer pinion bearing cup using the J 7818  (2) and the J 8092  (1).
    4. Fig 3: Installing Outer Pinion Bearing Cup
    GM815636Courtesy of GENERAL MOTORS CORP.
  4. Determine the pinion position shim thickness and the pinion preload shim thickness for the drive pinion. Refer to Pinion Depth Adjustment (8.6 Inch, 9.5 Inch, 11.5 Inch Axles) , Pinion Depth Adjustment (9.75 Inch Axle)  or Pinion Depth Adjustment (10.5 Inch Axle) .
  5. Install the differential assembly. Refer to Differential Replacement (8.6 Inch, 9.5 Inch Axles) , Differential Replacement (9.75 Inch Axle)  or Differential Replacement (10.5 Inch, 11.5 Inch Axle) .
  6. Fill the axle with lubricant. Use the proper fluid. Refer to Lubricant Replacement - Rear Drive Axle (8.6 Inch Axle) , Lubricant Replacement - Rear Drive Axle (9.75 Inch Axle)  or Lubricant Replacement - Rear Drive Axle (9.5, 10.5, and 11.5 Inch Axles) .
  7. Lower the vehicle.
scientia non olet · About LEMON Manuals