Disassembly Procedure

WARNING: This page is about a different car, the 2004 GMC Sierra, 2004 GMC Cab & Chassis Sierra, 2004 Chevrolet Silverado, and 2004 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.

IMPORTANT: Use caution when using the hand grinder by the tripot housing (1).

Use a hand grinder in order to cut through the swage ring (2).
Remove the tripot housing (1) from the halfshaft.
Wipe the grease off of the housing (1).
Thoroughly degrease the tripot housing (1).
Allow the tripot housing (1) to dry prior to assembly.

Fig 1: Tripot Housing & Swage Ring

Courtesy of GENERAL MOTORS CORP.

Using side cutters, remove the small boot retaining clamp.
Remove the following items from the halfshaft bar:
1. The spacer ring (1)
2. The tripot spider assembly (2)
3. The tripot boot (3)
Clean the halfshaft bar (4). Use a wire brush in order to remove any rust in the seal mounting area (grooves).

Fig 2: Spacer Ring, Tripot Spider Assembly, Tripot Boot & Halfshaft Bar

Courtesy of GENERAL MOTORS CORP.

Inspect the needle rollers, needle bearings, and trunnion. Inspect the tripot housing for unusual wear, cracks, or other damage. Replace any damaged parts with the appropriate service kit.