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Brake Rotor Surface and Wear Inspection

WARNING: This page is about a different car, the 2004 GMC Sierra, 2004 GMC Cab & Chassis Sierra, 2004 Chevrolet Silverado, and 2004 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
CAUTION: Refer to Brake Dust Caution in Cautions and Notices.
  1. If the inboard friction surface of the brake rotor is not accessible, reposition and support the caliper with the brake pads. Refer to Brake Pads Replacement - Front  and/or Brake Pads Replacement - Rear (All except 1500 Series W/O NYS)  or Brake Pads Replacement - Rear (15 Series W/O NYS) .
  2. Clean the friction surfaces of the brake rotor with denatured alcohol, or an equivalent approved brake cleaner.
  3. Inspect the friction surfaces of the brake rotor for the following Braking Surface Conditions:
    • Heavy rust and/or pitting

      Light surface rust can be removed with an abrasive disc. Heavy surface rust and/or pitting must be removed by refinishing the rotor.

    • Cracks and/or heat spots
    • Excessive blueing discoloration
  4. If the friction surfaces of the brake rotor exhibit one or more of the Braking Surface Conditions, the rotor requires refinishing or replacement.
  5. Using a micrometer calibrated in thousanths-of-a-millimeter, or ten-thousanths-of-an-inch, measure and record the scoring depth of any grooves present on the rotor friction surfaces.
  6. Fig 1: Measuring Brake Rotor Thickness
    GM693340Courtesy of GENERAL MOTORS CORP.
  7. Compare the groove scoring depth recorded to the following specification:

    Specification:  Brake rotor maximum allowable scoring: 1.50 mm (0.059 in)

  8. If the brake rotor scoring depth exceeds the specification, or if an excessive amount of scoring is present, the rotor requires refinishing or replacement.