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Transfer Case No Front Drive

WARNING: This page is about a different car, the 2004 GMC Sierra and 2004 Chevrolet Silverado. However, it is still accessible from the selected car via links, so may be relevant.
Transfer Case No Front Drive

Cause Correction
DEFINITION: The transfer case is not delivering engine torque to the front propeller shaft.
Review the Symptoms - Transfer Case  and perform the necessary inspections.
Viscous coupling faulty
  1. Inspect the transfer case fluid for being black. If the fluid is black, it is most likely caused by a viscous coupling failure.
  2. Test for a faulty viscous coupling. Refer to Transfer Case Viscous Coupling Test .
  3. Disassemble the transfer case. Refer to Transfer Case Disassemble in Transfer Case - NVG 149-NP3 Unit Repair.
  4. Inspect the viscous coupling for a bulged cover. Refer to Cleaning and Inspection in Transfer Case - NVG 149-NP3 Unit Repair.
  5. Replace the viscous coupling if faulty. Refer to Transfer Case Assemble in Transfer Case - NVG 149-NP3 Unit Repair.
Planetary carrier faulty
  1. Disassemble the transfer case. Refer to Transfer Case Disassemble in Transfer Case - NVG 149-NP3 Unit Repair.
  2. Inspect for faulty planetary carrier components. Refer to Cleaning and Inspection in Transfer Case - NVG 149-NP3 Unit Repair.
  3. Replace any faulty planetary carrier components. Refer to Transfer Case Assemble in Transfer Case - NVG 149-NP3 Unit Repair.