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Installation Procedure

WARNING: This page is about a different car, the 2004 GMC Sierra, 2004 GMC Cab & Chassis Sierra, 2004 Chevrolet Silverado, and 2004 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install a NEW transfer case adapter seal.
    Fig 1: Installing Transfer Case Gasket
    GM709077Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: Always use a new gasket and seal for the transfer case and the transfer case adapter. Do not use any type of sealant or adhesive in place of or with the gasket or the seal.
    2. IMPORTANT: The transfer case adapter must be installed so that the adapter is evenly seated to the transmission before installing the retaining nuts.
  2. Position the transfer case adapter.
    3. NOTE: Refer to Fastener Notice in Cautions and Notices.
  3. Install the transfer case adapter bolts.

    Tighten:  Tighten the bolts to 50 N.m (37 lb ft).

    4. Fig 2: Installing Transfer Case Adapter & Seal
    GM709158Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: When installing the gasket to the transfer case, make sure that the yellow printing on the gasket is facing toward the transfer case (away from the transmission). The locating tab on the gasket should always be pointing up.
  4. Install the new transfer case gasket.
    5. Fig 3: View Of Transfer Case Gasket
    GM654219Courtesy of GENERAL MOTORS CORP.
  5. Install the transfer case. Refer to Transfer Case Assembly Replacement .
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