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Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1001 (Engine Controls - 6.6L (LLY) (Troubleshooting & Diagnosis)) >> Troubleshooting >> Fuel Heater Always On >> Test Description

Test Description

WARNING: This page is about a different car, the 2004 GMC Sierra, 2004 GMC Cab & Chassis Sierra, 2004 Chevrolet Silverado, and 2004 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.

The numbers below refer to the step numbers on the diagnostic table.

  1. 2:  This step tests for a fuel heater thermostatic switch that is stuck ON.
  2. 3:  This steps tests for a thermostatic switch that completes the circuit.
Fuel Heater Always On

Step Action Values Yes No
Schematic Reference:  Engine Controls Schematics 
1 Does the Water In Fuel lamp operate properly? - Go to Step 2  Go to Water-in-Fuel Lamp Always On in Instrument Panel, Gages, and Console
  1. Remove the fuel filter/heater element housing from the vehicle. Refer to Fuel Filter/Heater Element Housing Replacement .
  2. With the fuel filter/heater element housing at room temperature, above 15°C (59°F), connect a DMM between the fuel heater ground circuit and the fuel heater voltage supply circuit.
Does the DMM display the specified value?
- Go to Step 3  Go to Step 4 
IMPORTANT: The fuel filter/heater element housing must be cooled to below 8°C (46°F) before the thermostatic switch will turn ON.
  1. Cool the fuel filter/heater element housing.
  2. Connect the fuel heater voltage supply circuit to battery voltage, and the fuel heater ground circuit to a good ground.
  3. Observe the heating element.
Does the thermostatic switch turn ON and heat the element when the temperature is within the specified range?
8-15°C (46-59°F) Go to Step 5  Go to Step 4 
4 Replace the fuel filter/heater element housing. Refer to Fuel Filter/Heater Element Housing Replacement .
Did you complete the replacement?
- Go to Step 5  -
5 Operate the vehicle under which the condition was noted.
Does the system operate properly?
- System OK Go to Step 1